Noticias

Daily maintenance

1.Cleaning work

-At the end of each day's work, wipe the surface of the equipment with a clean dust-free cloth to remove dust and metal chips.

-Periodically clean winding area of accumulated debris and residual material

-Use compressed air to purge the dust in the electrical control box (pay attention to the power-off operation)

2.Lubrication system maintenance

-Regularly fill the specified type of lubricating oil for each lubricating point according to the requirements of the equipment manual.

-Check the oil level of the automatic lubrication system and replenish it in time.

-Replace the lubricating oil once a quarter and clean oil circuit

3.Inspection of mechanical parts

-Check the tension of transmission belt and chain every day and adjust it if necessary.

-Check the operation of each bearing regularly, and deal with the abnormal noise in time.

-Check whether the fasteners are loose, especially the bolts at key parts.

4.Check the electrical system

-Regularly check whether the terminals are loose.

-Check the cable for wear or deterioration

-Keep the control panel clean to prevent dust from entering

Regular maintenance

1.Monthly maintenance

-Complete inspection of the pneumatic system, including air pipes, fittings and cylinders

-Calibrate tension control system to ensure correct winding tension

-Check the synchronization and accuracy of the wire arrangement mechanism

2.Quarterly maintenance

-Disassemble and clean main shaft bearing and replace the grease.

-Check the connection status of servo motor encoder

-Test the functional effectiveness of each safety protection device

3.Annual major maintenance

-Comprehensively check the mechanical accuracy of the equipment and adjust it if necessary.

-Replace all wearing parts such as belts, bearings, etc.

-Complete inspection of the electrical system including insulation testing

-Calibrate all sensors and measuring devices

Common fault handling

1.The winding is uneven

-Check and adjust the tension control system

-Check whether the synchronous belt of the winding mechanism is worn.

-Calibrate the driving parameters of the winding displacement stepper motor

2.Abnormal vibration of equipment

-Check whether the foundation bolt is loose

-Check the dynamic balance of the spindle

-Check the alignment of each transmission component

3.Electrical fault

-Check the status of each limit switch

-Detect the alarm code of servo driver

-CheckPLCProgram running status

4.The control system has failed

-Restart the control system

-Check each signal connecting line

-Restore factory settings after backing up parameters

Professional Maintenance Precautions

1.Operated by professionals

-Equipment maintenance must be carried out by trained professionals.

-For complex faults, contact the technical support of the equipment manufacturer.

-It is forbidden to modify the core parameters of the equipment without authorization.

2.Safety operation specification

-Power must be cut off and locked and tagged out before maintenance

-Pressure must be released before hydraulic system maintenance

-Use safety protection equipment when working at height

3.Spare parts management

-Use original or equivalent quality spare parts

-Establish a complete spare parts inventory management system

-Critical spare parts shall be kept in stock at an appropriate level

Preventive maintenance recommendations

1.Establish and maintain files

-Record each maintenance content and problems found

-Track the change trend of equipment operation status

-Optimize maintenance plans based on historical data

2.Environmental Control

-Keep the temperature and humidity of the working environment within the range required by the equipment

-Protection against metal dust and corrosive gases

-Ensure stable power supply voltage of the equipment

3.Operator training

-Regular equipment maintenance training for operators

-Develop operator's ability to detect incipient failure

-Establish standard equipment spot inspection process

Through the above system maintenance measures, the operation stability of the amorphous winding machine can be significantly improved, the service life of the equipment can be prolonged, the unplanned downtime can be reduced, and the production efficiency and product quality can be ensured. Maintenance work should be adhered to"Prevention first, maintenance second"To nip the problem in the bud.

If you want to know more about the equipment and the latest price, you can contact our online engineers. We provide equipment videos and detailed quotations for customers around the world.