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Transformer foil winding machine is one of the important equipment for the production of transformers. Skilled operation can not only help enterprises to better complete production tasks, but also improve efficiency and save costs.

Therefore, it is very important to understand the operation process of the transformer foil winding machine.

As one of the most professional equipment manufacturers in China, through this article, we have learned the operation guide of transformer foil winding machine, hoping to help you.

If you want to purchase equipment or know more about foil winding machine, you can pay attention to ouryoutubeChannel.

I. Basic structure and function of transformer foil winding machine

Transformer foil winding machine is a special equipment for winding transformer foil coil, which is mainly composed of the following parts:

1.Unwinding device: used to place and release foil (such as copper foil or aluminum foil).

2.Tension control system: to ensure that the foil maintains a constant tension during the winding process, to avoid uneven tightness.

3.The winding device comprises a winding shaft and a driving system, and is used for winding the foil on the transformer framework.

4.Insulating material supply system: used to add insulating material (such as insulating paper or film) between foils or layers.

5.Control system: includingPLCAnd is use for setting parameter, monitoring that running state and realizing automatic operation.

6.Winding device: It is used to wind the finished coil.

II. Operation process

1.Equipment inspection

-Before starting the machine, check whether all parts of the equipment are in good condition, such as unwinding device, winding shaft, tension control system, etc.

-Make sure that the power supply is properly connected and the equipment is well grounded.

-Check that the supply of foil and insulation is adequate and that the quality of the material is satisfactory.

2.Parameter setting

-According to the transformer design drawings, input relevant parameters in the control system, such as winding turns, layers, tension value, winding speed, etc.

-Confirm that the thickness of the insulating material and the spacing between layers meet the requirements.

3.Installation of foil and insulation

-The foil is fixed on the unwinding device and the tension is adjusted by the tension control system.

-Install the insulation into the feed system to ensure that it is fed smoothly to the winding position.

4.Winding operation

-Start the machine and observe the correct supply of foil and insulation.

-Monitor the winding process to ensure that the foil is flat and wrinkle-free and that the insulation is evenly distributed.

-In case of any abnormality (such as foil fracture, uneven tension, etc.), stop the machine immediately for treatment.

5.Finish and rewind

-After the winding is completed, the equipment is stopped, and the wound coil is taken down from the winding shaft.

-Check the quality of the coil, such as whether the interlayer insulation is in good condition and whether the winding is tight.

6.Cleaning and maintenance

-Remove residual material from equipment and keep equipment clean.

-Lubricate and maintain the equipment as necessary to ensure the normal operation of the next use.

III. Precautions for operation

1.Safe

-Operators must wear protective equipment, such as gloves and goggles.

-It is forbidden to put hands or other objects into the moving parts when the equipment is in operation.

-If the equipment is found to be abnormal, it should be shut down immediately and the maintenance personnel should be notified to deal with it.

2.Parameter accuracy

-Winding parameters must be set in strict accordance with the design requirements to avoid product quality problems caused by parameter errors.

-During the winding process, the parameters shall be checked regularly to see if they meet the set values, and adjusted if necessary.

3.Material quality

-Use high quality foils and insulation to avoid winding failures or product defects due to material problems.

-Before winding, check the material for scratches, cracks and other defects.

4.Equipment maintenance

-Maintain the equipment regularly, such as cleaning, lubricating, fastening screws, etc.

-Regularly check the wearing parts (such as tension sensor, winding shaft, etc.) and replace them in time.

Four、FAQ

1.The foil is broken

-Cause: excessive tension or poor foil quality.

-Solution: Adjust the tension value and replace with high-quality foil.

2.Winding is not tight

-Cause: The tension is too small or the winding speed is too fast.

-Solution: Increase tension and reduce winding speed.

3.Uneven insulation

-Cause: Supply system failure or inconsistent insulation thickness.

-Solution: Check the supply system and replace the qualified insulation material.

4.Abnormal operation of equipment

-Cause: Electrical system failure or mechanical component damage.

-Solution: Stop the machine immediately and inform the professional maintenance personnel to deal with it.

V. Maintenance

1.Daily maintenance

-Clean surface of the equipment of dust and residual materials after daily use.

-Check the lubrication of all moving parts and add lubricating oil if necessary.

2.Regular maintenance

-Carry out comprehensive inspection of equipment monthly, including electrical system, mechanical parts, control system, etc.

-Replace the wearing parts, such as tension sensor, winding shaft, etc.

3.Long-term disuse and maintenance

-If the equipment is out of service for a long time, the equipment shall be thoroughly cleaned and the moving parts shall be treated for rust prevention.

-Operate the equipment with power on regularly to prevent the electrical components from being affected with moisture or aging.

VI. Summary

Through the above detailed introduction, we have a deep understanding of the transformer foil winding machine, and believe that it will be more convenient to operate. If you want to know their detailed price and customization process, you can contact our online engineer.