Actualités

AsAutomation equipment,Automatic winding machineIt is mainly used to arrange, arrange and process wires according to specific requirements.It can effectively improve the production efficiency, reduce the manual operation and reduce the error rate. In order to give full play to the performance of the self-winding machine, it is very important to master the correct use skills.

In this article, we will introduce it in detail.Basic knowledge of automatic cable machine, including application, maintenance, use skills and how to choose the right automatic cable machine, hope to help you.

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What is an automatic wire arranging machine?

AutomaticWire winding machine is a kind of automation equipment which is widely used in wire and cable manufacturing, electronic components production and other fields. It is mainly used to arrange, wind or organize the wire according to the preset rules.It is mainly used for automatic arrangement and sorting of wires and cables.

Application of Automatic Wire Arrangement Machine

Electronics manufacturing

Automobile manufacturing

Household appliance manufacturing industry

Communication equipment manufacturing industry

Industrial control equipment manufacturing industry

Medical equipment manufacturing

Aerospace Manufacturing

New energy equipment manufacturing industry

How to maintain the automatic winding machine

In order to make the automatic wiring machine run efficiently, daily maintenance is essential, and we mainlyThe maintenance methods of self-winding machine are introduced in detail from the aspects of cleaning, lubrication, inspection, adjustment and recording.

First, clean

1.Equipment surface shall be clean

2.Internal cleaning

3.The wire path is clean

2. Lubrication

1.Lubricated parts

Lubricated parts include:

-Guides and slides: Use oil or grease to ensure smooth movement.

-Bearing: Add grease regularly to prevent bearing seizure or damage.

-Gear and chain: use lubricating oil or grease to keep the meshing parts lubricated.

2.Lubrication frequency

In general, it is recommended that every run200Lubricate every hour or every month. For the equipment with high load operation, the lubrication frequency can be increased appropriately.

3.Lubrication precautions

Use lubricating oil or grease that meets the requirements of the equipment, and avoid using inferior products. When lubricating, pay attention to the right amount, too much lubricating oil may absorb dust, too little can not achieve the lubrication effect.

III. Inspection

1.Inspection of mechanical parts

2.Inspection of electrical components

3.Safety device check

4. Adjustment

1.Adjustment of wire arrangement accuracy

2.Tension adjustment

3.Speed adjustment

V. Records

1.Maintenance records

2.Fault record

3.Spare parts replacement records

VI. Other Precautions

1.Operational specifications

2.Environmental requirements

3.Regular maintenance

AutomaticThe price of the winding machine

1.Entry-level equipment: with relatively simple functions, it is suitable for small-scale production or single-process automation needs, and the price is usually5Ten thousand yuan to10Between ten thousand yuan.

2.Mid-range equipment: with a variety of functions, such as automatic wire feeding, peeling, welding, etc., suitable for medium-sized production lines, the price is10Ten thousand yuan to30Between ten thousand yuan.

3.High-end equipment: full-featured, advanced configuration, support for complex processes and mass production, the price is usually in30More than 10000 yuan, some customized equipment can even reach the level of millions of yuan.

AutomaticAdvantages of wire arranging machine

1.Significantly improve efficiency: Compared with the traditional manual wiring, the automatic wiring machine can complete the wiring task at a higher speed and greatly improve the production efficiency.

2.Reduce labor costs: Automatic wiring reduces the dependence on labor and reduces labor costs.

3.Improve the quality of the cable: high-precision control can ensure that the cable is uniform and tidy, and reduce the rate of defective products.

4.Adapt to various demands: the speed can be flexibly adjusted according to different wire rods and wire arrangement modes to meet diversified production demands.

AutomaticWhat materials are suitable for the winding machine?

There are many kinds of materials suitable for the self-winding machine.It mainly includesCopper wire，Aluminum wire，Tinned copper wire，Alloy wire，Stainless steel wire，High temperature line，Optical fiber，Enamelled wire，Braided wire，Special material lineEtc.

Application skill of automatic wire arranging machine

1.Preparation of wire rod

Before putting the wire into the self-winding machine, it is necessary to ensure that the surface of the wire is clean, free of oil and damage. If there are stains or impurities on the surface of the wire, it may affect the arrangement effect, or even cause the equipment to jam or malfunction. In addition, the ends of the wire shall be neatly cut to avoid burrs or bifurcations.

2.Place the wire correctly

Put the wire into the equipment according to the requirements of the equipment instructions. In general, the wire should be introduced smoothly from the inlet of the equipment to avoid twisting or knotting. If the wire is long, it is recommended to use auxiliary tools (such as wire coil or support) for support to prevent the wire from sagging due to gravity during the arrangement process and affecting the arrangement effect.

3.Monitoring equipment operation status

During the operation of the equipment, the operator should pay close attention to the operation status of the equipment, especially the arrangement effect of the wire. If problems such as uneven arrangement of wires, wire jamming and wire breakage are found, the machine shall be shut down for inspection in time, and the operation shall be continued after troubleshooting.

4.Clean equipment regularly

After running for a long time, the self-winding machine may accumulate dust, wire scraps and other impurities in the wire channel, arrangement mechanism and other parts, which will affect the working efficiency of the equipment. Therefore, it is recommended to clean equipment regularly to keep the equipment clean and running smoothly.

Sum up

Through the above introduction, I believe that we have a deeper understanding of the automatic wiring machine, which helps us to choose the automatic wiring machine suitable for the development of enterprises;

In addition, we also provide enterprises with transformer foil winding machine, slitting machine, cross cutting line, welding machine and other equipment, welcome global partners to send inquiries.

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